One of the most important considerations concerning the widescale change to electrical vehicles is what occurs to batteries as soon as they’re deemed unfit to be used in passenger fashions, with consultants warning of ‘waste mountains’ of the elements.
Car producers have set out their very own ‘second-life’ tasks for batteries, similar to getting used as back-up mills for buildings and to energy transportable chargers for different automobiles.
Audi, then again, has a distinct plan.
It has this week introduced a venture the place it would present battery packs from older e-tron fashions for a variety of recent electrical rickshaws for use by a non-profit organisation in India.
Audi’s newest electrical automobile: The German automobile maker has introduced it’s co-developing e-rickshaws for the Indian market that use battery packs from its previous e-tron fashions
The e-rickshaws are being developed by German-Indian start-up, Nunam, and will probably be powered by second-life Audi batteries.
Three prototypes are present in manufacturing with perception from the car-making large and are scheduled to hit the roads in India for the primary time in a pilot venture in early 2023.
The batteries for these three-wheelers are taken from Audi’s electrical ‘test vehicles’, similar to pre-production e-tron SUVs, which begin from simply over £70,000 within the UK and have a 95kWh lithium ion unit.
In the SUV, this battery pack accelerates the two.5-tonned household automobile to 62mph in lower than six seconds and as much as a restricted prime velocity of 124mph. It additionally affords a variety of as much as 248 miles and charging as much as 80 per cent capability in half an hour utilizing a quick charger.
While these efficiency figures will probably be considerably wound again for the e-rickshaw venture, it does recommend that these electrical transporters will have the ability to cowl lengthy miles with dialled-down acceleration – even when they’re now not appropriate for a hulking 4X4.

Audi trainees have helped Nunam by redesigning the underfloor of a conventional rickshaw to each accommodate the second-life batteries and be splashproof

The e-rickshaws are being developed by German-Indian start-up, Nunam, and will probably be powered by second-life Audi batteries


The batteries for these three-wheelers are taken from Audi’s electrical ‘test vehicles’, similar to pre-production e-tron SUVs (left), which begin from simply over £70,000 within the UK and have a 95kWh lithium ion unit. Right: the present e-tron fashions bought by Audi
Audi trainees have helped Nunam by redesigning the underfloor of a conventional rickshaw to each accommodate the second-life batteries and be splashproof.
The prototypes are being made primarily from recyclable supplies.
They will probably be made obtainable to individuals – primarily ladies – to move their items to marketplace for sale with ease.
‘The old batteries are still extremely powerful,’ says Nunam co-founder Prodip Chatterjee.
‘When used appropriately, second-life batteries can have a huge impact, helping people in challenging life situations earn an income and gain economic independence – everything in a sustainable way.’
The start-up’s main objective is to develop methods to make use of previous batteries as second-life energy storage techniques, thus each extending their lives and utilizing assets extra effectively.
‘Car batteries are designed to last the life of the car. But even after their initial use in a vehicle, they still have a lot of their power,’ Chatterjee explains.
‘For vehicles with lower range and power requirements, as well as lower overall weight, they are extremely promising.
‘In our second-life project, we reuse batteries from electric cars in electric vehicles; you might call it electric mobility ‘lite’.
‘In this way, we’re looking for out how a lot energy the batteries can nonetheless present on this demanding use case.’

The prototypes are being made primarily from recyclable supplies. They will probably be made obtainable to individuals – primarily ladies – to move their items to marketplace for sale with ease

Nunam says the prototype automobiles will probably be charged utilizing energy from photo voltaic charging stations in the course of the pilot operating early subsequent 12 months

. The photo voltaic panels are positioned on the roofs of the native accomplice’s premises. During the day, daylight costs an e-tron battery, which acts a buffer storage unit. And within the night, the ability is handed on to the rickshaws
The non-profit start-up relies in Berlin and Bangalore and funded by the Audi Environmental Foundation and goals to develop methods to make use of previous batteries as second-life energy storage techniques, thus each extending their lives and utilizing assets extra effectively.
While electrically powered rickshaws should not an unusual sight on the roads of the subcontinent at present, they typically run on lead-acid batteries, which have a comparatively brief service life and are sometimes not disposed of correctly.
At the identical time, rickshaw drivers cost their automobiles primarily with public grid electrical energy, which has a excessive proportion of coal-fired energy in India.
Nunam says this gained’t be the case with their e-rickshaws, which can cost utilizing energy from photo voltaic charging stations.
The photo voltaic panels are positioned on the roofs of the native accomplice’s premises. During the day, daylight costs an e-tron battery, which acts a buffer storage unit. And within the night, the ability is handed on to the rickshaws.
This strategy makes native driving largely carbon-free, with the electrical rickshaws used all through the day and charged with inexperienced energy in the course of the night and evening.
‘In India, where the sun shines all year round, placing solar panels on the roof is a no-brainer. The charging station was also developed internally,’ Audi says.

Inside, the e-rickshaw cockpit will get a digital instrument panel, although retains the standard handlebar controls as a substitute of steering wheel

Once the batteries have depleted in efficiency past affordable use for the e-rickshaws, they may then be used for a third-life operation…

The batteries’ remaining energy may be used for stationary purposes similar to LED lighting
Once the batteries have depleted in efficiency past affordable use for the e-rickshaws, they may then be used for a third-life operation.
The batteries’ remaining energy may be used for stationary purposes similar to LED lighting.
‘We want to get everything possible out of each battery before recycling,’ says Chatterjee.
The e-rickshaw will probably be on show for the primary time at subsequent week’s Greentech Festival hosted in Berlin from June 22.
Back in March, Jaguar Land Rover introduced that batteries from its costly electrical SUVs will probably be given a second life as moveable energy stations in partnership with power frim Pramac.
It has already repurposed degraded battery packs from prototype and improvement I-Pace vehicles (which value from £65,000) into the ability stations, that are designed to be used in distant areas with no entry to the grid.

Car producers have set out their very own ‘second-life’ tasks for batteries, similar to getting used as back-up mills for buildings and to energy transportable chargers for different automobiles

The EU’s Battery Directive outlines strict targets for the way a lot of a battery pack must be reused. Currently, a minimum of 50% of a battery’s weight should be recycled

From 2025, the directive says recycled requirement will improve to 65% for lithium-ion batteries – like these utilized in Audi e-tron vehicles – and to 70% from 2030
Research by the University of Birmingham in 2019 calculated that the a million electrical automobiles bought globally in 2017 will end in 250,000 tonnes – or half 1,000,000 cubic metres – of unprocessed pack waste when the vehicles attain the top of their lives, elevating considerations about ‘waste mountains’ of unrecycled batteries.
However, the EU’s Battery Directive has define strict targets for the way they’re damaged down, reused and disposed of.
It at the moment calls for that a minimum of 50 per cent of a battery’s weight should be recycled.
This isn’t too troublesome for automobile battery packs, with wiring and plastics inside them being straightforward to strip and recycle.
However, from 2025, the recycled requirement will improve to 65 per cent for lithium-ion batteries and to 70 per cent from 2030.
Specific recycling necessities may even be launched for the lithium, cobalt, copper, nickel, and lead content material of batteries. For instance, the required recycling fee for lithium will improve from 35 to 70 per cent between 2026 and 2030.
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